HUMP MAGNET
The typical Permag’s hump magnet comprises two plate magnets housed in an offset housing and fitted into vertical spouts. In order to gain access to the two plate magnets, the enclosure is hinged, locked, and gasketed. The product hits the face of the first plate magnet as it enters the housing, moves through the housing’s offset angle, and then hits the face of the second plate magnet. As a result, even abrasive or low-flowing materials can be separated effectively in large quantities.
The Hump magnet uses a pair of robust Spout Magnets coupled with diverter mechanisms. These magnets are strategically positioned to redirect the flow of product passing through the hump, so compelling it to interact with the magnetic fields. The Hump separators are manufactured with a durable stainless steel material and include a welded flange mounting mechanism that can be adjusted to fit either chute or pipe applications. These separators are offered in common sizes, and custom sizes can be accommodated upon request.
FEATURES OF HUMP MAGNET
Completely encased in stainless steel
Magnet options include ceramic and rare earth.
Stronger than a single magnet due to its dual magnet design.
Plate magnets with a movable hinge open for easy, hand-washing maintenance
Gasket material that meets FDA standards for use around food
ADVANTAGES OF HUMP MAGNET
The offset design disperses clumps of material and channels it toward the magnetic field.
The slanted design increases safety from entrapped ferrous contamination by funneling product flow into the magnetic field and preventing buildup and bridging.
What is Hump Magnet?
Hump magnet can withstand substantial amounts of both positive and negative pressure, as well as the pull of gravity. The hump magnet’s angled form helps avoid buildup and bridging by directing product flow towards the magnetic field.
Hump Magnet in India – Advanced Magnetic Separation for Pneumatic Conveying Systems
A high-performance hump magnet in India is specifically designed for efficient removal of ferrous contaminants from materials transported through pneumatic conveying lines. These systems are widely used in industries where powdered or granular materials move at high velocity, making contamination control both critical and challenging.
Hump magnets are engineered with a unique hump-shaped housing that creates turbulence in material flow. This ensures maximum exposure of the material to the magnetic field, allowing effective separation of tramp iron and fine ferrous particles.
What is a Hump Magnet?
A hump magnet is a specialized magnetic separator installed in vertical or horizontal pneumatic pipelines. The distinctive hump configuration forces material to change direction, slowing down the flow and improving contact with the magnetic surface.
This design enhances the efficiency of metal capture while maintaining smooth material movement through the system. Hump magnets are ideal for applications where traditional magnetic plates may not provide sufficient separation performance in high-speed conveying systems.
Applications of Hump Magnet in India
The demand for hump magnet in India continues to grow across industries requiring strict contamination control and equipment protection.
Common applications include:
Food and spice processing units
Pharmaceutical production facilities
Chemical manufacturing plants
Plastic granule and polymer processing
Cement and mineral industries
Agricultural and grain handling systems
These magnets help prevent damage to blowers, grinders, mixers, and packaging machinery by capturing ferrous particles before they reach sensitive equipment.
Key Features of Our Hump Magnet in India
Our hump magnets are designed using precision engineering and high-grade materials to ensure durability and maximum magnetic performance.
Key features include:
High-intensity magnetic plates or grids integrated inside the hump housing
Stainless steel construction (SS304 / SS316) for corrosion resistance
Designed for vertical and horizontal pipeline installation
Optimized internal geometry for enhanced magnetic exposure
Easy-access doors for quick cleaning and maintenance
Long operational life with stable magnetic output
Each unit undergoes strict quality inspection and magnetic strength testing prior to dispatch to ensure consistent performance in industrial environments.
Engineering Expertise & Quality Assurance
As an experienced magnetic equipment manufacturer, we follow systematic manufacturing procedures and documented quality control processes. Every hump magnet in India produced at our facility is evaluated for:
Magnetic intensity verification
Structural durability and sealing integrity
Dimensional accuracy
Safe and efficient installation compatibility
Benefits of Installing Hump Magnet in India
Improved metal contamination control in pneumatic systems
Protection of expensive downstream equipment
Reduced maintenance and operational downtime
Enhanced product quality and safety compliance
Efficient performance in high-velocity material flow
If you are looking for a reliable and industrial-grade hump magnet in India, our team provides customized solutions tailored to your processing requirements. Contact us today to discuss your application and receive expert guidance for optimal magnetic separation performance.
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FAQ'S
The ASA standard flanges are provided at inlet & outlet to install the hump into process line
As the material flows over the hump, the magnetic contaminants are attracted by the magnetic field and adhere to the magnetic surface of the plate magnets. Clean materials continue flowing freely, while magnetic contaminants are effectively separated.
Many hump magnets come with a manual cleaning mechanism. Periodically, you can slide out the magnet plates and wipe away the trapped metal contaminants. There are also self-cleaning models available.
TESTIMONIALS
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