HUMP MAGNET
The typical Permag’s hump magnet comprises two plate magnets housed in an offset housing and fitted into vertical spouts. In order to gain access to the two plate magnets, the enclosure is hinged, locked, and gasketed. The product hits the face of the first plate magnet as it enters the housing, moves through the housing’s offset angle, and then hits the face of the second plate magnet. As a result, even abrasive or low-flowing materials can be separated effectively in large quantities.
The Hump magnet uses a pair of robust Spout Magnets coupled with diverter mechanisms. These magnets are strategically positioned to redirect the flow of product passing through the hump, so compelling it to interact with the magnetic fields. The Hump separators are manufactured with a durable stainless steel material and include a welded flange mounting mechanism that can be adjusted to fit either chute or pipe applications. These separators are offered in common sizes, and custom sizes can be accommodated upon request.
FEATURES OF HUMP MAGNET
Completely encased in stainless steel
Magnet options include ceramic and rare earth.
Stronger than a single magnet due to its dual magnet design.
Plate magnets with a movable hinge open for easy, hand-washing maintenance
Gasket material that meets FDA standards for use around food
ADVANTAGES OF HUMP MAGNET
The offset design disperses clumps of material and channels it toward the magnetic field.
The slanted design increases safety from entrapped ferrous contamination by funneling product flow into the magnetic field and preventing buildup and bridging.
What is Hump Magnet?
Hump magnet can withstand substantial amounts of both positive and negative pressure, as well as the pull of gravity. The hump magnet’s angled form helps avoid buildup and bridging by directing product flow towards the magnetic field.
Hump Magnetic Separator – High-Efficiency Metal Separation Solution
A hump magnetic separator is an advanced magnetic separation system designed to remove ferrous contaminants from dry, free-flowing materials in industrial processing lines. Built for continuous operation, this separator uses powerful permanent magnets to ensure effective metal separation without disrupting material flow.
Our hump magnetic separators are engineered for high performance, durability, and consistent separation efficiency in demanding industrial environments.
Industrial-Grade Hump Magnetic Separator Manufacturing
We manufacture high-quality hump magnetic separator systems using premium magnetic materials and precision engineering. Each unit is designed to deliver strong magnetic fields, optimized material flow, and long operational life with minimal maintenance.
Key Features:
High-intensity permanent magnets
Heavy-duty construction
Low maintenance operation
Continuous metal separation
Custom design options
High durability in industrial conditions
Energy-efficient operation
Applications of the Hump Magnetic Separator
Our hump magnetic separator systems are widely used across industries for metal contamination control and product purification, including:
Food processing plants
Flour mills and grain processing
Plastic granule processing
Chemical industries
Fertilizer plants
Cement and mining industries
Recycling plants
Powder and bulk material handling industries
These systems help improve product quality, protect machinery, and enhance production efficiency.
How the Hump Magnetic Separator Works
The hump magnetic separator uses a series of powerful magnets installed inside a curved (hump-shaped) housing. As material flows over the magnetic field, ferrous particles are attracted and separated from the product stream, allowing clean material to pass through while metal contaminants are captured.
This design ensures:
Maximum metal extraction
Continuous material flow
No power consumption
Reliable performance
Safe and hygienic operation
Why Choose Our Hump Magnetic Separator Systems
– Precision Engineering
Designed by experienced magnetic engineers for industrial-grade performance.
– High Magnetic Strength
Ensures efficient separation of even fine ferrous particles.
– Quality Manufacturing
Manufactured using premium-grade materials and strict quality standards.
– Custom Solutions
Available in different sizes, capacities, and configurations.
– Industry Trust
Used by leading industrial brands across multiple sectors.
– Technical Support
Expert guidance for installation, integration, and maintenance.
Custom Hump Magnetic Separator Solutions
We offer customized hump magnetic separator designs based on:
Material type
Particle size
Contamination level
Industry-specific requirements
Installation environment
Our engineering team works closely with clients to deliver the most effective separation solution for their specific application.
Trusted Magnetic Separation Partner
With strong manufacturing expertise and industry experience, we deliver hump magnetic separator systems that meet global quality standards and industrial performance expectations. Our focus is on reliability, safety, efficiency, and long-term operational value.
We don’t just manufacture equipment; we provide engineered separation solutions that improve productivity and product quality.
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FAQ'S
The ASA standard flanges are provided at inlet & outlet to install the hump into process line
As the material flows over the hump, the magnetic contaminants are attracted by the magnetic field and adhere to the magnetic surface of the plate magnets. Clean materials continue flowing freely, while magnetic contaminants are effectively separated.
Many hump magnets come with a manual cleaning mechanism. Periodically, you can slide out the magnet plates and wipe away the trapped metal contaminants. There are also self-cleaning models available.
TESTIMONIALS
What our customers have to say about our service
